TDC622 DYNACUT

  • Ø 600mm (23.62″) saw blade
  • Unique radial blade feed with industry leading capacity
  • Cutting width up to 500mm at 90 degrees
  • Unique back-fence that is not cut away by the sawblade
  • Full colour touch screen HMI with windows platform
  • Inclination of the sawblades at any angle between 45° and 90°.
  • All cutting angles set by servo motors
  • Servo tilting of the cutting units up to 45° towards inside variably
  • Standard cutting cycle with only pivoting motion of the saw blades
  • Hydro‐pneumatic blade feed for both pivoting and linear movements
  • Dynamic protection guards for a complete coverage of the cutting area
  • Dynamic profile back support automatically adjusts according to the cutting angle in order to achieve best possible material backing.
  • Clamping system of the profile is linked to the angular positions of the cutting units so that the optimum clamping position is automatically set as the blades are adjusted
  • Minimal Quantity Lubrication system (MQL) for blade lubrication
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Description

Mecal TDC622 Dynacut (3 Axis)

The all new Mecal TDC-622 Dynacut is a unique machine combining the benefits of a rising blade 3 axis saw with the addition of linear feed to obtain an industry leading cutting capacity. The saw operates as a standard rising blade design. Once a material dimension wider than 200mm (7.87″) is input the unique sequence is activated where the saw blade advances forward underneath the saw table below the material, raises and retreats giving a massive 600mm  (23.62″) width capacity. The machine is also equipped with a containment chute on each head to capture the off-cut pieces whilst a simple button press will empty the chute contents to the belt conveyor situated at the rear of the machine. The TDC-622 has clearly set a new benchmark for double mitre saws employing advanced design concepts to achieve higher performance, precision and reliability.

Angles preselected of positioning of the cutting devices, inwards NC (any degrees between) ° 90 – 45
Diameter of the sawblade mm

(inches)

 600

(23.62)
Sawblade bore mm

(inches)

 32

(1.25)
Speed of the rotating tool rpm 2800
Maximum useful cutting length mm

(inches)

 5000 / 6000

(196.85 / 236.22)
Power of the motor kW 5
Height of the machine mm

(inches)

 ± 1600

(63)
Width of the machine mm

(inches)

 ± 1600

(63)
Weight of the machine, according useful cutting length kg

(pounds)

 ± 2450 / 2550

(5400 / 5700 )

Subject to technical changes

Control System
15″ Touch screen HMI Accessible via Ethernet and external usb, via wifi (through a Wifi adapter Rj45). Import DXF graphics Import cutting lists from compatible software. Printer output of linear barcode and QR code. Manage and execute single cuts and cutting lists Store cutting lists uploaded form the USB interface Manage automatic step cutting cycle Manage automatic long and short cut functions Graphical display of the profile positioning Trim and wedge cutting
Addimist
Pure oil micro-mist blade lubrication system recommended over the standard flood system, as it delivers a high performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.
Unique Fence Design
The rear fence has an animated section that is moved in synchronisation with the cutting angle. Unlike all other similar machines of this type the sawblade will never cut away the back fence.
Radial Cutting Routine
This is a unique design exclusive to Mecal. our radial action is triggered when a profile dimension in excess of 200mm wide is entered in the HMI. The sawblade acts as a normal rising blade saw to reduce cutting times, when the radial cut is performed the sawblade travels forward underneath the table raises and performs the cut on the return stroke which is the optimum direction for cutting.
Clamp Adjusting
“Never saw through a clamp again” the vertical clamps are synchronised with the mitre direction and moved automatically.
Belt conveyor
Belt conveyor situated at the rear of the machine to remove small offcut pieces and some swarf, it is recommended that the vacuum extraction option is also fitted.
Pneumatic centre support
Pneumatic support automatically enabled to hold up the profile when the heads distance themselves
Mecal Label Printer
Thermal label printer for producing bar codes when integrating with a cnc machining centre, or recording job/customer data to attach to the workpiece.
Extractor Kit
Kit of hoses and connectors to add vacuum extraction.
Swarf extractor
Swarf extraction system taking from both sawblade chambers, fully compliant to handle aluminium, pvc, brass, wood, copper and composite materials. The steel container is removable for easy emptying, and the filter bags are maintained with either the standard manual shake lever or the optional pneumatic shake.

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