MC316

  • Fab center for windows doors / curtain walls / window walls system
  • For Aluminium or PVC extrusions
  • 4 spindle (option for 6) machining capability
  • Spindle frame rotation 180°
  • All the electro-spindles are mounted on a rotating ring (turret)
  • 3 axis mitre saw with encoded rotation
  • 3 axis gripper adjusts to any profile (optional rotation)
  • Automatic loading table
  • Unloading table with conveyor and storage zone
  • In-feed loading magazine, servo material pusher, machining station, cutting station, and motorized out-feed table
  • Gripper arm can be adjusted in height and width by servo motors
  • Tracks equipped with low friction plastic rollers to avoid scratches
  • Tool cooling is provided by an MQL (Minimum Quantity Lubrication) system
  • Automatic centralized lubrication system for all guides, ball screws and linear bearings
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Description

A technically advanced manufacturing fab center (sawing & machining line) for aluminum and PVC windows and doors or similar extrusions.

Consisting of a horizontal loading table with user definable partitions, usually dictated by the dimension of the largest profile. The processing unit contains a 3 axis sawing head and 4 spindle (option for 6)  machining element with 180° rotation of the tool holding frame, there is an option for a material rotation axis on the gripper to add machining capability.

Stock extrusion max length mm

(inches)

 7200

(283.46)
Minimum stock length mm

(inches)

 1000

(39.37)
Maximum combined loading width (qty capacity to be defined) mm

(inches)

 2200

(86.61)
Gripper U axis feeding stroke mm

(inches)

 9530

(375.19)
Gripper V axis horizontal adjustment mm

(inches)

 225

(8.85)
Gripper W axis vertical adjustment mm

(inches)

 200

(7.87)
Gripper (optional) C axis rotation ° 0° – 180°
Spindle quantity 4 units (option for 6)
Spindle power and speed kw-rpm 4.5 – 24000
Tool holder (manual change) ER 32
Machining capacity Width mm

(inches)

 250

(9.84)
Machining capacity Height mm

(inches)

 150

(5.90)
Sawblade diameter mm

(inches)

 550

(21.65)
Sawblade motor power and speed kw/rpm 2.7 – 3000
Sawblade rotation range ° 135
Sawblade and cutting tool lubrication Venturi mist
Unloading table dimension mm

(inches)

 5000 x 1700

(196.85 x 66.92)

Subject to technical changes

MC316
Mecal “MC 316” fabrication center has been designed for automatic milling, drilling, tapping and cutting operations on aluminum profiles. The unit consists of a loading magazine, servo material pusher, machining station, cutting station, and motorized unloading table. The operators will load multiple stock lengths on the in-feed table. The profiles are fed one at a time through the rotating ring style (turret) milling/drilling station equipped with multiple electro-spindles. Machine features horizontal and vertical clamping systems to hold down the extrusion during the machining and cutting. After the milling, the pusher advances and the cut is performed by a ∅ 550mm (21.6″) blade capable to make straight, miter cuts and notches. After cutting, the parts are transferred onto a belt conveyor which then carries them out from the cutting station. A pneumatic pusher will move the parts cross wise on the out-feed table.
MC316 leaflet

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