FE400 VICO-3

  • Inclined saw blade approach for optimum cutting efficiency
  • Standard hydro pneumatic blade feed.
  • Powerful ball screw feed of the saw blades with DC servo motors (Inox version)
  • Inverter variable blade speed control to cut various material types
  • Use with flood or pure oil mist blade lubrication
  • Internal mitres to 45°  and external to 135°
  • Digital setting of the mitre angles using DC motors & gearbox.
  • Digital setting of the cutting length
  • Colour touch screen HMI with memories for jobs & material dimensions
  • Colour touch screen HMI with memories for jobs & material dimensions
  • 5000mm bed length (auto cycle to perform longer cuts)
  • Automatic separation of piece and stock before blade returns
  • Automatic centre support
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Description

Mecal FE400 Vico-3  for Steel profile

Double Mitre Saw for Steel which was originally conceived for the steel window industry. This machine has proven itself in many similar applications and is now only available in the Inox version for tougher metals like stainless steel or heavier gauge stock with the benefit of servo driven blade feed and precision ball screw transmission.
Machine has a total of 7 CNC axis, for the positioning of the right head, for the tilting of the 2 heads,  for the feeding of the blades and control of the RPM.
The blades are mounted on 2 inclined linear guides, so that the cut is smoother and with less friction between blade and profile surface.

Angles preselected of positioning of the cutting devices, inwards and outwards NC (any degrees between) ° 135 – 45
Diameter of the sawblade mm

(inches)

400

(15.74)

Speed of the rotating tool rpm 250
Maximum useful cutting length mm

(inches)

5000
(196.85)
Power of the motor kW 4.5
Height of the machine mm

(inches)

± 1600

(63)

Width of the machine mm

(inches)

± 1400

(55.11)

Weight of the machine, according useful cutting length kg

(pounds)

± 3000
(6600 )

Subject to technical changes

Control System
15″ Touch screen HMI Accessible via Ethernet and external usb, via wifi (through a Wifi adapter Rj45). Import DXF graphics Import cutting lists from compatible software. Printer output of linear barcode and QR code. Manage and execute single cuts and cutting lists Store cutting lists uploaded form the USB interface Manage automatic step cutting cycle Manage automatic long and short cut functions Graphical display of the profile positioning Trim and wedge cutting
Separation of the pieces
Automatic separation of piece and stock before blade returns
Inclined feeding of the balde
Inclined saw blade approach for optimum cutting efficiency. with less friction between blade and profile surface.
Clamp Adjusting
“Never saw through a clamp again” the vertical clamps are synchronised with the mitre direction and moved automatically.
Pump coolant recycling
Tank for the coolant with extractable pump for rapid routine maintenance
Pneumatic centre support
Pneumatic support automatically enabled to hold up the profile when the heads distance themselves
Add mist
Pure oil micro-mist blade lubrication system recommended over the standard flood system, as it delivers a high performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.
Mecal Label Printer
Thermal label printer for producing bar codes when integrating with a cnc machining centre, or recording job/customer data to attach to the workpiece.