MC 305 Gianos

  • 8.5kw HSD spindle HSK-F-63
  • 5 x Automatic individually motorised vices
  • Clamps moving in cycle for extended machining area
  • X axis traverse speed 150 m/min ( 5905.5 inches/min)
  • Fastest machine of its range in aluminium sector
  • Encoded rotation to work intermediate angles
  • Main spindle does all work with full use of the magazine
  • Full CAM-3d software
  • Integration with external software
  • 4000mm (158″) working length
  • Open ends to allow machining up to 8000mm (315″)
  • Centralised 11 tool automatic magazine
  • Zero stops at each end to work multiple profiles
  • Automatic centralised lubrication system
  • Option for spindle with rigid tapping
  • A axis Profile rotation +125° to -125° to work 3 sides
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Description

Mecal MC305 Gianos 4 Axis Machining Center

Enclosed 8 meter (315″) machining center, for ultra high speed machining of aluminum – Steel – Brass – Copper and PVC materials. The Gianos cannot be beaten on productivity, it is on average 30% faster than its nearest rivals, thanks to the X AXIS speed of 150 m/min (5905.5 inches/min) and can be used in numerous applications including, windows, doors and curtain walling, automotive, aerospace, engineering, internal partitions, sign manufacturing, air conditioning and refrigeration. We have installed these machines for a very diverse range of applications including; machining slots, pockets, holes, custom shapes, end slotting, tapping, rigid tapping applications, drilling and flow drilling.

X axis stroke mm

(inches)

7223

(284.37)

Positioning speed X-axis m/min

(inches/min)

150

(5905.5)

Y axis stroke mm

(inches)

530

(20.86)

Positioning speed Y-axis m/min

(inches/min)

40

(1574,8)

Z axis stroke mm

(inches)

410

(16.14)

Positioning speed Z-axis m/min

(inches/min)

40

(1574,8)

A axis stroke deg ± 125°
Electrospindle rated power kW 8.5
Cooling system Air
Tool holder cone HSK F63
Max rotation speed rpm 24000
Weight kg

(pounds)

± 5300

(11700)

Subject to technical changes

8.5 kw Spindle
Spindle of 8,5 kw at 24.000 RPM with HSK F63 tool holder
Ceiling kit
Steel roof panels with LED lighting strips
4 Axis Machining
4 Axis machining capability, equipped with 2 indipendent tables with A axis rotation performed by a rotating table with a range of -125° to +125° .
Loading Zones
2 independent rotating tables with 4 zero reference stops offer unbeatable production potential. 4 different jobs of appropriate length can be worked in the dual zone mode, or one long job can be worked with the tables synchronised to provide full length loading.
Mecal CAD CAM 3D
Designed to be the most advanced and easy to use system currently available. All of the basic programming is available with pre-loaded macros which are applied by a simple drag and drop process. The graphical 3D presentation is a clear and accurate representation that can be viewed from any angle to check for errors, and it demonstrates the orientation for the workpiece to be correctly loaded.
Tool Magazine
11 position automatic tool magazine is mounted centrally to reduce tool change times to an absolute minimum.
Clamps MMI
MMI-this choice has each clamp motorised to move individually to position. n. 8 MMI clamps as standard, additional items can be added to suit
Clamp Extension
Option to extend the Y axis clamping capacity to 300mm (11.8")
Sound proof kit
Machine equipped with sound proof panels to reduce dB noise level
Aggregate heads
Angle drive with 2 tools can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering. Angle drive with sawblade can be orientated in either Y axis or Z axis direction, the required direction must be specified on ordering. Optional additional magazine may be required for auto change of the unit. The tools within the angle drive have to be manually changed
Additional Magazine
Commonly used to mount the angle drive heads.
Spindle Upgrades
8.5kw air cooled with axial encoder to facilitate rigid tapping functions.
Simulator Software
Job simulator software which shows an accurate simulation of the actual job in real time very graphically. Indicating timings and potential process errors.
Belt Conveyor
A rubberised belt conveyor to transport captured swarf and offcut pieces to the end of the machine where a collection container can be placed.
Swarf Drawers
Set mobile of steel swarf collection drawers
Tool Presetting Probe
Automatic tool length measuring device
Multidirectional Probe
Multi directional probe with detection based on Z axis orientation
Bar Code Reader
For receiving job data when integrated with a double mitre saw that has the thermal label printer. The job data is usually provided by external software.