TDC622 EDGEMASTER

  • Ø 600mm (23.62″) saw blade
  • Unique radial blade feed with industry leading capacity
  • Cutting width up to 500mm at 90 degrees
  • Unique back-fence that is not cut away by the sawblade
  • Full colour touch screen HMI with windows platform
  • Tilting of the cutting groups up to 45° towards inside variably
  • Rotation of cutting units toward outside up to 22.5° and toward inside up to 45° variably
  • Standard cutting cycle with only pivoting motion of the cutting units
  • Dynamic cutting cycle with the compound motion of the cutting units. This case, pivoting motion is combined with linear forward and backwards motion of blade to increase cutting capacity
  • Hydro-pneumatic blade feed for both pivoting and linear movements
  • Dynamic protection guards for a complete coverage of the cutting area
  • Dynamic profile back support automatically adjusts according to the cutting angle in order to achieve best possible material backing.
  • Clamping system of the profile is linked to the angular positions of the cutting units so that the optimum clamping position is automatically set as the blades are adjusted
  • Minimal Quantity Lubrication system (MQL) for blade lubrication
  • Pre-arranged to connect a suction unit for chips and fumes
  • Equipped with a motorized belt conveyor for chips and waste evacuation
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Description

Mecal TDC622 Edgemaster (5 Axis)

This model is an up-stroke double head compound miter saw with powered movement of the right head by means of a DC servomotor. The left hand side unit is stationary.

Machine carries ∅ 600mm (23.6″) saw blade.

Compound blade feed motion for increased cutting capacity. Linear radial motion addition to pivoting motion of the saw allows this machine to achieve a very large compound cut capability.

Cutting units are electronically tilted within 45° and 90° and electronically rotated within 22.5.° and 135°.

5 CNC axes driven by brushless DC servomotors including: positioning of mobile head, tilt and rotation of both heads.

Two hand controlled sawing process and automatically operated safety guards ensure operator safety.

Cutting modes are: single cut, automatic cutting list processing, over-size and under-size cutting cycles.

Cutting lists can be entered on the machine pc, can be imported through a USB key or network.

Machine has a 5m useful cutting length at single stroke and a max length of 10m with double stroke.

Angles preselected of positioning of the cutting devices,  inwards NC (any degrees between)

Rotation NC (any degrees between)

 °

°

 90 – 45

135-22.5
Diameter of the sawblade mm

(inches)

 600

(23.62)
Sawblade bore mm

(inches)

 32

(1.25)
Speed of the rotating tool rpm 2800
Maximum useful cutting length mm

(inches)

 5000 / 6000

(196.85 / 236.22)
Power of the motor kW 5
Height of the machine mm

(inches)

 ± 1600

(63)
Width of the machine mm

(inches)

 ± 1600

(63)
Weight of the machine according useful cutting length kg

(pounds)

 ± 2450 / 2550

(5400 / 5700 )

Subject to technical changes

 

Control System
15″ Touch screen HMI Accessible via Ethernet and external usb, via wifi (through a Wifi adapter Rj45). Import DXF graphics Import cutting lists from compatible software. Printer output of linear barcode and QR code. Manage and execute single cuts and cutting lists Store cutting lists uploaded form the USB interface Manage automatic step cutting cycle Manage automatic long and short cut functions Graphical display of the profile positioning Trim and wedge cutting
Addimist
Pure oil micro-mist blade lubrication system recommended over the standard flood system, as it delivers a high performance neat oil in minute highly controlled doses. Giving a cleaner working environment with no odours or risk of skin irritation sometimes connected with soluble fluids. Each dose cane be scaled by adjusting the size of each pulse and the frequency of each pulse.
Unique Fence Design
The rear fence has an animated section that is moved in synchronisation with the cutting angle. Unlike all other similar machines of this type the sawblade will never cut away the back fence.
Radial Cutting Routine
This is a unique design exclusive to Mecal. our radial action is triggered when a profile dimension in excess of 200mm wide is entered in the HMI. The sawblade acts as a normal rising blade saw to reduce cutting times, when the radial cut is performed the sawblade travels forward underneath the table raises and performs the cut on the return stroke which is the optimum direction for cutting.
Clamp Adjusting
“Never saw through a clamp again” the vertical clamps are synchronised with the mitre direction and moved automatically.
Belt Conveyor
Belt conveyor situated at the rear of the machine to remove small offcut pieces and some swarf, it is recommended that the vacuum extraction option is also fitted.
Pneumatic centre support
Pneumatic support automatically enabled to hold up the profile when the heads distance themselves
2nd Pneumatic centre support
2nd Pneumatic support automatically enabled to hold up the profile when the heads distance themselves
Mecal Label Printer
Thermal label printer for producing bar codes when integrating with a cnc machining centre, or recording job/customer data to attach to the workpiece.
Extractor Kit
Kit of hoses and connectors to add vacuum extraction.
Swarf extractor
Swarf extraction system taking from both sawblade chambers, fully compliant to handle aluminium, pvc, brass, wood, copper and composite materials. The steel container is removable for easy emptying, and the filter bags are maintained with either the standard manual shake lever or the optional pneumatic shake.
TDC622 Egemaster catalogue

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